E-TON Viper 40E (RXL-40E) manuals

E ton Viper 40E (RXL-40E) Service Manual (78 pages)

Brand: E-ton | Category: Toys & accessories | Size: 4.48 MB |

English

Polish

Table of contents

40cc Service Manual

1

TABLE OF CONTENTS

3

1. INFORMATION

5

INFORMATION

6

1.4 SERIAL NUMBER

7

MAINTENANCE

10

3.1 ENGINE REMOVAL

16

3.2 ENGINE INSTALLATION

16

4. ENGINE FUEL SYSTEM

17

4.2 FUEL TANK

18

4.4 CAUTION

18

4.5 CARBURETOR REMOVAL

19

ASSEMBLY

19

4.7 THROTTLE VALVE ASSEMBLY

20

5. ENGINE COMBUSTION

21

5.2 INSPECTION

22

5.3 PISTON REMOVAL

22

0.09 mm

23

39.9 mm

23

10.04 mm

23

0.96 mm

23

COMBUSTION SYSTEM

24

5.6 CYLINDER INSTALLATION

25

STARTER SYSTEM

26

6.3 INSPECTION

28

6.4 RIGHT CRANKCASE ASSEMBLY

28

6.5 LEFT CRANKCASE ASSEMBLY

29

6.6 CLUTCH OUTER REMOVAL

30

6.8 INSPECTION

30

7. TRANSMISSION SYSTEM

32

7.2 INSPECTION

33

7.3 GEAR SHAFT ASSEMBLY

33

7.4 GEAR BOX ASSEMBLY

33

FRONT WHEEL/STEERING

36

Ø15.40 mm Lower

39

Ø16.90 mm

39

Ø15.69 mm

39

Ø17.19 mm

39

Ø22.8 mm

40

Ø22.0 mm

40

9. REAR WHEEL SYSTEM

42

REAR WHEEL SYSTEM

43

9.4 DRIVE MECHANISM

45

9.5 REAR BRAKE AND WHEEL

46

INSTALLATION

46

10. FENDERS AND EXHAUST PIPE

48

ELECTRICAL SYSTEM

51

11.5 WIRING DIAGRAMS

53

FOR RXL40 FOR IXL40

53

FOR RXL 40E

54

TROUBLE SHOOTING

55

12.1 Engine does not start

55

Is brake

60

Repair or replace

60

Tether switch

61

Carburetor main

62

No current at

63

Contact ETON

65

Technical Service at:

65

(864)-278-9585 EXT

65

ETON America, LLC

68

Technical Tips

68

Service Bulletin

68

ATV Break-In Procedure

72

Carburetor Kits

73

E-TON devices