E-TON Beamer User Manual download pdf (Page 2)

CONTENTS

1. INFORMATION .............................................................................................................. 4

1.1 SAFETY ........................................................................................................................ 4

1.2 NOTES ............. ................. ................ ................. .............. ................ ................. ............ 4

1.3 SERIAL NUMBER ........................................................................................................ 5

1.4 TORQUE VALUES ....................................................................................................... 6

2. MAINTENANCE ............................................................................................................. 8

2.1 MAINTENANCE DATA SPECIFICATIONS ................................................................. 8

2.2 MAINTENANCE SCHEDULE ....................................................................................... 8

2.3 FUEL TUBE .................................................................................................................. 9

2.4 THROTTLE OPERATION ............................................................................................ 9

2.5 THROTTLE CABLE ADJUSTMENT ............................................................................ 9

2.6 AIR CLEANER ............................................................................................................ 10

2.7 SPARK PLUG ............................................................................................................. 10

2.8 IDLE SPEED ............................................................................................................... 10

2.9 BRAKE SYSTEM ........................................................................................................ 10

2.10 WHEELS AND TIRES .............................................................................................. 11

2.11 GEAR OIL ................................................................................................................. 11

2.12 ENGINE STOP SWITCH .......................................................................................... 12

2.13 UPPER – LOWER BEAM CONTROLLER ............................................................... 12

3. ENGINE REMOVAL AND INSTALLATION ................................................................ 13

3.1 ENGINE REMOVAL ................................................................................................... 13

3.2 ENGINE INSTALLATION ........................................................................................... 16

4. CYLINDER HEAD AND VALVES ................................................................................ 17

4.1 SERVICE INFORMATION GENERAL ....................................................................... 17

4.2 TROUBLE SHOOTING .............................................................................................. 18

4.3 CAMSHAFT COMPOSITION REMOVAL .................................................................. 18

4.4 CYLINDER HEAD REMOVAL .................................................................................... 21

5. LUBRICATION ............................................................................................................. 27

5.1 SERVICE INFORMATION GENERAL ....................................................................... 27

5.2 TROUBLESHOOTING ............................................................................................... 28

5.3 ENGINE OIL LEVEL ................................................................................................... 28

5.4 ENGINE OIL & FILTER CHANGE .... .............. .............. .............. .............. .............. .... 28

5.5 OIL PUMP REMOVAL ................................................................................................ 29

6. CYLINDER / PISTON ................................................................................................ 35

6.1 SERVICE INFORMATION GENERAL ....................................................................... 35

6.2 TROUBLESHOOTING ............................................................................................... 35

6.3 CYLINDER REMOVAL ............................................................................................... 36

6.4 PISTON REMOVAL .......... ................... ................... .................... ................... ............. 37

6.5 PISTON INSTALLTION PISTON RING INSTALLATION .......................................... 40

6.6 CYLINDER INSTALLATION ....................................................................................... 41

7. TRANSMISSION / KICK STARTER ...................................................................... 43

7.1 SERVICE INFORMATION .......................................................................................... 43

7.2 TROUBLE SHOOTING .............................................................................................. 43

7.3 CVT DISASSEMBLY L ............................................................................................... 43

7.4 KICK STARTER DISASSEMBLY ............................................................................... 48

7.5 KICK STARTER ASSEMBLY ..................................................................................... 50

7.6 C.V.T ASSEMBLY ...................................................................................................... 50

7.7 ELECTRIC SELF-STARTER MECHANISM .............................................................. 53

7.8 KICK STARTER .... .................... ...................... .................... ................... ................... .. 53

7.9 REMOVAL OF CVT SYSTEM

.................................................................................... 54

7.10 DISASSEMBLY AND INSPECTION OF THE CVT SYSTEM ................................. 54

8. FRONT WHEEL, BRAKES, AND STEERING SYSTEM .................................. 55

8.1 TROUBLESHOOTING ........................................................................................... 55

8.2 MAINTENANCE DATA .......................................................................................... 55

8.3 REPLACE SPEEDOMETER CABLE ......................................................................... 56

9. REAR WHEEL AND BRAKE SYSTEM ................................................................ 60

9.1 TROUBLESHOOTING ............................................................................................... 60

9.2 MAINTENANCE DATA ............................................................................................... 60

9.3 REAR WHEEL REMOVAL ......................................................................................... 61

9.4 INSPECTING THE REAR WHEEL ............................................................................ 62

9.5 REAR BRAKE ............. ................... .................... ................... .................... .................. 62

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E-TON Beamer User Manual Page 2

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